Computer cathodic orientation device: Functional properties of electroformed nickel shells

Abstract

A new developed device, computer cathodic orientation system, was tested to analyze functional properties of electroformed shells of nickel. Several applications, such as rapid tooling, may require thickness uniformity, where the tool or mold is made by electroforming, starting from the 3D model. This system enables the programed movement of the cathode (the model) in front of the anode with the main objective of achieving thickness uniformity. Different strategies were carried out, and parameters such as thicknesses and flexural modulus were measured for each sample. Results showed the apparent influence of this apparatus on the thickness distribution and the flexural modulus. Either the rate of mean thickness or central thickness was improved when the strategy of modifying relative position took place. Also, the flexural modulus was influenced by the approach carried out in the sequence of movement.